Two HNBESS 51.2V LiFePO4 battery packs side by side on a workshop bench

FAMILY 01 · 51.2V LiFePO4 BATTERY PACK · 2 MODELS

51.2V 100Ah LiFePO4 Battery Pack, 5.12 kWh, 16S1P

The standard 48V pack for hybrid inverters, telecom huts and marine refits. The same 16S platform also comes in a 314Ah body at 16.08 kWh. Ten packs in parallel reach 51.2 or 160.8 kWh, with a separate RS485 bus for the pack chain.

5.12 kWh

100Ah at 51.2V, 16 cells in series

100 A

Continuous, charge and discharge

10 packs

Parallel limit, 51.2 kWh in total

6,000

Cycles to 70% end of life, 0.5C

WHO THIS IS FOR

A finished 48V pack, not a module waiting for a cabinet

This is the pack an installer drops into a rack, a telecom cabinet or a boat and lands four cables on. Breaker and BMS are inside, the terminals are on the front, and the CAN port speaks the 48V profile most hybrid inverters expect. Nothing else is needed to make it work.

It suits telecom and repeater sites, marine and vehicle refits, small off-grid cabins, and distributors who resell a 48V pack under their own label. It does not suit an outdoor wall, because the enclosure is IP20, and it does not suit anyone who wants a stacked tower in a hallway. For that, look at the low-voltage stacked battery, which is the same cell in a different body.

It also does not suit a site that has to charge below freezing. Charging starts at 0 °C and no heater is built in.

HNBESS 51.2V 100Ah LiFePO4 battery pack with front terminals and breaker

440 × 586 × 143 mm, 65 kg. Terminals, breaker and comms all on the front face.

TWO MODELS

Same voltage, same series count, three times the energy

Both builds are 16S1P on a 3.2V cell and both sit at 51.2V. The only difference is cell capacity, and it changes the numbers more than people expect: the 314Ah body carries 3.14 times the energy for 1.63 times the weight.

Model Energy Cell config Max charge Max discharge Weight Dimensions L × W × H
51.2V 100Ah5.12 kWh3.2V 100Ah / 16S1P100 A100 A65 kg440 × 586 × 143 mm
51.2V 314Ah16.08 kWh3.2V 314Ah / 16S1P100 A200 A106 kg440 × 742 × 230 mm

Operating voltage 44.8–57.6V on both. Cycle life 6,000 at 25 °C, 0.5C charge and discharge, 90% depth of discharge, measured to 70% of beginning capacity. Design life 10 years. IP20, BMS and breaker inside. Humidity up to 95%, non-condensing. Altitude rated to 2,000 m.

The 314Ah is the better buy per kWh, and we will say so. It is 3.14 times the energy for 1.63 times the weight and roughly 1.7 times the price. If your rack has the 230 mm of depth, take it. The 100Ah stays the right answer when you need a light pack to lift alone, or when the installation is a direct swap for an existing 100Ah bank.

CONTINUOUS POWER

What inverter can actually sit on this pack

A 100A limit at 51.2V is 5.12 kW, and that is the number to size the inverter against, not the 5.12 kWh headline. Most 5 kW hybrid inverters draw just over 100A at low battery voltage, which is why 5 kW is the practical ceiling on the small pack rather than a comfortable match.

Item 51.2V 100Ah 51.2V 314Ah Why it matters
Discharge power5.12 kW at 100 A10.24 kW at 200 ASize the inverter at or below this, not at the kWh rating
Charge power5.12 kW at 100 A5.12 kW at 100 AThe 314Ah charges at the same rate as the small pack, so it takes 3.1 hours from empty
Practical inverterUp to 5 kW8 to 10 kW on dischargeOn the 314Ah the inverter can be twice the charge rate; the pack fills slowly but empties fast
Parallel bank10 packs · 51.2 kWh · 650 kg10 packs · 160.8 kWh · 1,060 kgThe catalogue rounds the 100Ah bank to 50 kWh; 10 × 5.12 is 51.2
Bank discharge1,000 A theoretical2,000 A theoreticalThe inverter’s battery input is the real limit long before this
An asymmetric pack, and the catalogue says so. The 314Ah model is 100A in and 200A out. That is fine for a house or a shop that discharges hard for a few hours and charges slowly all day, and it is wrong for a site that has to absorb a large array quickly. If the array is above 5 kW, the 314Ah will clip the charge.
Four HNBESS battery packs paralleled on a steel rack with busbars and DC breakers

Four packs, equal-length cables, one master on the inverter bus and three slaves on RS485(B).

Building a bank: three rules

One master. The master is the only pack wired to the inverter’s CAN or RS485(A). Every other pack joins on RS485(B) and takes a slave address. Two masters on one bus is the most common wiring fault we see.

Equal lengths. From the busbar to pack one and from the busbar to pack four must be the same cable length in both polarity. Otherwise the nearest pack carries more current, and on a ten-pack bank that pack reaches end of life first.

One fuse per pack. The breaker inside each pack protects that pack. It does not protect the cable to the busbar, so each parallel run needs its own fuse or breaker at the busbar end.

COMMUNICATION

Four ports, and two of them are RS485

Two separate RS485 buses is the reason ten packs can sit on one inverter without the pack chain competing with the inverter for bandwidth. One bus talks to the inverter, the other talks down the row of packs.

Port What it connects to What you have to confirm
CANThe inverter, carrying cell voltage, temperature, SOC and current limitsThe inverter expects a 48V-class CAN profile. Send us the model and we return the matching map
RS485 (A)The same data to an inverter that speaks Modbus instead of CANBaud rate and register version. Some inverters accept one protocol only, so pick before you wire
RS485 (B)The other packs in the bank, pack to packAddress setting. One pack is the master and the rest are slaves; the master is the one on the inverter bus
RS232A laptop for commissioning and firmwareLegacy serial. If you have no RS232 port on site, a USB adapter is needed and we do not ship one
Wiring a 10-pack bank, the order matters. Set the address on each pack before you connect the RS485(B) chain, not after. Ten packs already communicating with duplicate addresses will produce a bus fault that looks like a failed BMS and wastes an afternoon. Power one pack at a time, set, then move on.

CERTIFICATION

What the paperwork covers

UN 38.3

Transport test summary for cell and pack. A 65 kg Class 9 pack needs this plus the state of charge declaration before any forwarder will load it.

CE & RoHS

Issued per model. A report covering the 100Ah body does not cover the 314Ah one, because the cell and the BMS current settings differ. Ask for the number that matches what you are buying.

IEC 62619

The one industrial buyers in the Gulf and the EU actually ask for on a bare pack. Tell us the destination and we will confirm whether we hold it for this model rather than assume it transfers from another family.

TYPICAL CONFIGURATIONS

Three builds we ship most often

Examples, not guarantees. Sizing depends on the load profile and the depth of discharge you are willing to run.

HNBESS battery packs installed in a telecom equipment cabinet with a 48V rectifier

Four packs on a shelf in a repeater hut, one 48V rectifier, one DC distribution panel.

TELECOM HUT

4 × 100Ah · 20.48 kWh

A 48V rectifier with a 400 W continuous load, which is a repeater and a small microwave link. About 46 hours to 90% depth of discharge, enough to ride out a two-day grid outage without starting the generator.

260 kg · 51.2V bank

BOAT OR RV

1 × 314Ah · 16.08 kWh

One pack on a 3 kW inverter, drawing about 4 kWh a day for a fridge, lights and electronics. Three and a half days of autonomy, and it still fits a 742 mm deep locker.

106 kg · 440 × 742 × 230

OFF-GRID CABIN

2 × 100Ah · 10.24 kWh

A 3 kW hybrid inverter with 2 kW of panels. A 250 W base load runs about 36 hours, so a cloudy two-day stretch is survivable without a generator.

130 kg · two 143 mm deep packs

BUYING INFORMATION

What the order actually looks like

Minimum order50 units per model. A mixed pallet of both bodies is possible once the total reaches a full load.
Lead time15 to 20 days after the deposit clears, counted from payment.
PackagingOne pack per carton with foam at the corners, two cartons per pallet. The 65 kg build is a two-person lift out of the carton; do not cut the straps until the pack is where it will sit.
Gross weightAdd about 8 percent to the net weight for carton and pallet.
HS code8507.60, lithium-ion accumulators. Confirm with your broker before the first shipment.
Trade termsFOB Ningbo or CIF to your port. EXW is available if you have your own forwarder.

INSTALLATION NOTES

Six things the installer needs to know

  • IP20 means a room, not a wall. Fine in a plant room, a cabinet or a locker. Not fine on an outside wall under a carport, and not fine where a hose is used.
  • The breaker is a switch, not a fuse. A 100A DC breaker inside the pack protects the pack. It does not protect the cable run to the inverter. Fit a DC fuse or breaker at the inverter end as well.
  • No charging below 0 °C. There is no heater. A cold garage in January will simply refuse to charge, and repeated attempts do not warm it up. Heat the room or accept the lost hours.
  • Equal cable lengths, both directions. On a bank, keep the positive run to pack one and the negative run from the last pack the same length, or the nearest pack does more work and ages faster.
  • Same model, same age. Do not add a new pack to a bank that has been running a year. The new pack has a lower internal resistance and will carry more of the current until it catches up. If you must, derate the bank.
  • 2,000 m ceiling. The pack is rated to 2,000 m with no derating clause printed. If the site is higher, tell us at enquiry.
Front panel of an HNBESS 51.2V battery pack showing breaker, terminals and communication ports

Front face: DC breaker, positive and negative terminals under a cover, and the four comm ports on one plate.

QUESTIONS

Six things buyers ask about this family

Will it run a 5 kW inverter?

Yes, but it is at the limit rather than comfortable. 5 kW at 51.2V is 98A, just under the 100A continuous rating, and a real inverter draws more than its nameplate at low battery voltage. If your inverter is 5 kW and you expect to run it hard, take the 314Ah, which discharges at 200A. If it is 3 to 4 kW, the 100Ah pack is a clean match.

Can I mix a 100Ah and a 314Ah pack in one bank?

No. The two bodies have different capacities on the same 16S string, so they take different currents for the same voltage and the BMS units will fight over sharing. A bank is all one model. This is also why the parallel address setting is per model, not per bank.

How many can I parallel, and what limits it?

Ten packs, which is 51.2 kWh on the 100Ah body and 160.8 kWh on the 314Ah. In practice the inverter’s battery input current caps you long before ten. A 5 kW inverter draws about 100A, which one pack already supplies, so a bank of ten is only worth building when the inverter is large or the autonomy requirement is measured in days.

Is it a drop-in replacement for a lead-acid bank?

Mechanically and electrically, mostly. The voltage window of 44.8 to 57.6V sits inside what a 48V lead-acid charger expects, so an existing charger will usually work. What you must change is the charge profile: a lead-acid setting will hold absorption too long and the BMS will disconnect on cell overvoltage. Set the charger to a lithium profile with the limits from our datasheet, or do not fit it.

What happens below freezing?

Charging is blocked below 0 °C and there is no internal heater. Discharge continues down to −20 °C on the datasheet, but our stacked family built on the same 100Ah cell prints −10 °C, so plan the site at −10 or above until we have a low-temperature discharge report for this pack. Say so at enquiry and we will send what we hold.

What is the cycle life, and the warranty?

6,000 cycles at 25 °C, 0.5C charge and discharge, 90% depth of discharge, measured to 70% of beginning capacity. Note that 70%, not 80%: it is a harder test than most datasheets publish, and it is the figure we will stand behind. Design life is 10 years. The pack page prints no warranty term, so ask us for the term tied to your duty cycle before the order rather than reading a number off a brochure.

QUICK QUOTE

Send the inverter model and the daily load

Tell us the inverter brand and model, the daily consumption in kWh, how many packs you want in the bank and the lowest temperature the site sees. We come back with the model, the bank size and a price, usually within 12 hours on a working day.